Controls Engineer – PLC Programmer for Controls Engineer – Testing & Commissioning Full-Time



Hosur, Tamil Nadu (5)

Job Details

The role is responsible for,

  • Understanding the design and receiving the PDRN file document from Controls Design dept.
  • Examine the PDRN file and ensure all the documents are received as per intended purpose and make MOM.
  • Offline Program preparation (PLC/HMI etc.) and ready before Power ON.
  • Offline Testing (PLC/HMI/Servo/Printer/Load cell/LVDT etc.) and prepare the Special Device Testing document.
  • Coordinating with SCADA/ROBOT/VISION Team and provide Tags for doing the offline program
  • Power ON and do the IO check & safety Validation and document it.
  • Dry Run (Manual/Step/Auto Mode running the machine without customer components) and Poka yoke/Cycle time/Data log & Traceability/Key deliverables from customer need to be achieved 100%.
  • Troubleshooting of Pneumatic, Hydraulic, PLC, Servo, Vision, Robot, SCADA and other control systems.
  • Auto mode testing with component along with Mechanical team.
  • Pre MQ1 check List need to be prepared and shared to customer before their visit.
  • Do the MQ1 along with mechanical & customer and get the MQ1 Signed off copy as per time line.
  • Prepare and share RCA report and Lesson learnt documents with respect Failure and repeated issues.
  • Machine Installation and commissioning at site
  • Do the MQ2 along with mechanical & customer and get the MQ2 Signed off copy as per time line.
  • Prepare the Machine Manual (Trouble Shooting and HMI Navigation) and give it to Controls Design Dept.
  • Handover the Project to After Sales and service dept. after the MQ2 Signed off
  • Team support and guidance

Role Specific Skills
  • Active Listening
  • Category Flexibility
  • Complex Problem Solving
  • Computers and Electronics
  • Critical Thinking
  • Customer and Personal Service
  • Deductive Reasoning
  • Design
  • Engineering and Technology
  • English Language
  • Flexibility of Closure
  • Fluency of Ideas
  • Inductive Reasoning
  • Information Ordering
  • Judgment and Decision Making
  • Mathematical Reasoning
  • Mathematics
  • Near Vision
  • Operations Analysis
  • Oral Comprehension
  • Oral Expression
  • Originality
  • Problem Sensitivity
  • Programming
  • Reading Comprehension
  • Selective Attention
  • Speaking
  • Speech Clarity
  • Speech Recognition
  • Systems Analysis
  • Systems Evaluation
  • Written Comprehension
  • Written Expression

Bachelor of Engineering (B.E) - Others

Bachelor of Technology (B.Tech) - Any Specialization

External Interfaces

Internal Interfaces

  • Customers
  • Suppliers


  • Controls Design & Electrical Assembly Team
  • Mechanical designs & Mechanical assembly Team
  • Internal Programming/SCADA/ROBOT&VISION Team
  • Purchase and Logistics Team
  • Regional Service & Controls Team

Job Requirements


  • B.E./Diploma in – EEE, E&I and Mechatronics

Relevant Experience

  • 2-4 years of experience in Machine Building and Automation Field


Behavioural Skills

  • Learning attitude
  • Analytical skills
  • Problem Solving skills
  • Team player
  • Time management
  • Critical thinking
  • Interpersonal/Influencing skills
  • Good Communication and presentation skills
  • Positive thinking/attitude
  • Adaptability
  • Proactive
  • Team management and guidance to the team


  • Machine Testing and Commissioning Knowledge in Automation Field
  • Troubleshooting for SPM
  • Knowledge about Pneumatic, Hydraulic, PLC, Servo, Vision, Robot, SCADA and other control systems
  • Knowledge about electrical diagrams, product manuals, machine manuals
  • Good Communication Skills.
  • Electrical Controls Design.
  • On time support to Customer during MQ1/MQ2 Process.
  • Willing to Travel
  • Team competency mapping
  • Guidance to the team.


Process Contributions

Process Contribution

Process Outcome

Performance Measure

  1. Quality
  • Error free Offline Program Completion
  • Zero Open Points with MQ1 Completion
  • Zero Open points with MQ2 Completion
  • Cost effective turnkey solution that meets customer needs and standards in Controls Programming Testing & Commissioning Team
  • Support the  team members to meet customer requirements
  • Providing Error Free Machine during MQ1 & MQ2.
  • Ensure customer satisfaction

Good fame from the customer


  1. Delivery
  • All the projects activity to be completed as per the project milestone time line
  • Faster response and providing quicker solution during MQ1 & MQ2 and thereby ensuring the timeline.
  • Willing to work with shifts to achieve the set target
  • Support for Internal Electrical & Mechanical Assembly & Testing team


  •    On time delivery
  •    Customer delight
  • On time of MQ1 & MQ2.



  • NA