Robot Simulation and Programmer – Testing & Commissioning Full-Time



Hosur, Tamil Nadu (5)

The role is responsible for,

  • Coordinating with the mechanical design and electrical design team to conclude on the concept and sequence
  • Analyse and evaluate robotic systems or prototypes.
  • Able to Simulate, Configure the different industrial robots with cycle time optimization.
  • Able to find the Robot and EOAT fouling in the simulation
  • Path optimization to avoid fouling and to meet the cycle time in the simulation
  • Robot offline program preparation and ready before Power ON.
  • Coordinating with PLC Team and provide Tags for doing the offline program
  • Develop robot programming techniques to reduce the time during installation.
  • Power ON and do the IO check
  • Install, configure, calibrate, operate and test robots
    • Document robotic application development and changes
    • Provide technical support for robotic systems.
    • Write algorithms or programming code for ad hoc robotic applications.
    • Create back-ups of robot programs or parameters.
    • Debug robotics programs
  • Adhere to and advocate for all Safety Protocols, Safe Operating Procedures, and proper use of Personal Safety Equipment, without exception.
  • Able to troubleshoot and debug the software and hardware issues in robots and to provide technical support for robot systems.
  • Understanding of End-Of-Arm-Tool design, analyse and validate with the application requirements.
  • Creating TCP and work frame space (both Offline and Online) for all stations.
  • Troubleshooting of Pneumatic, Hydraulic, Welding machine, Grippers, ATC, PLC, Servo, Vision and other control systems.
  • Dry Run (Manual/Step/Auto Mode running the machine without customer components) and Poka yoke/Cycle time/Key deliverables from customer need to be achieved 100%.
  • Auto mode testing with component along with Mechanical team.
  • Ability to work autonomously and as well as team. Able to work flexible hours, based on customer needs and availability of equipment/facilities
  • Pre MQ1 check list need to be prepared and shared to customer before their visit.
  • Prepare and share RCA report and Lesson learnt documents with respect Failure and repeated issues.
  • Provide a documentation for application oriented modifications, programming sequences and special devices if used in systems.
  • Able to travel to customer installation and commissioning sites
  • Able to work flexible hours, based on customer needs and availability of equipment/facilities
  • Handover the Project to After Sales and service dept. after the MQ2 Signed off
  • Team support and guidance
  • Strong interpersonal skills to work comfortably in both office and shop floor environments while interfacing with people from all levels of customer's organization
  • Train the customer's people in the proper operation and maintenance of all robots in the system

Participate in and provide technical support to customer's robot safety system testing, validation, approval (production release), and Risk Assessments

Role Specific Skills
  • Active Listening
  • Complex Problem Solving
  • Computers and Electronics
  • Critical Thinking
  • Customer and Personal Service
  • Deductive Reasoning
  • Design
  • Engineering and Technology
  • English Language
  • Inductive Reasoning
  • Information Ordering
  • Judgment and Decision Making
  • Mathematical Reasoning
  • Mathematics
  • Near Vision
  • Oral Comprehension
  • Oral Expression
  • Originality
  • Problem Sensitivity
  • Reading Comprehension
  • Selective Attention
  • Social Perceptiveness
  • Speaking
  • Speech Clarity
  • Speech Recognition
  • Telecommunications
  • Written Comprehension
  • Written Expression

Bachelor of Engineering (B.E) - Others

Bachelor of Technology (B.Tech) - Others

External Interfaces

Internal Interfaces

  • Customers
  • All Robot manufacturer and suppliers
  • Welding machine supplier and ATC/Gripper supplier
  • Camera manufacturer and suppliers
  • Controls Design & Electrical Assembly Team
  • Mechanical designs & Mechanical assembly Team
  • Internal Programming Team
  • Purchase and Logistics Team
  • Regional Service & Controls Team

Job Requirements


  • B.E./Diploma in – EEE, E&I and Mechatronics

Relevant Experience

  • 2-4 years of experience in Machine Building and Automation Field


Behavioural Skills

  • Learning attitude
  • Analytical skills
  • Problem Solving skills
  • Team player
  • Time management
  • Critical thinking
  • Interpersonal/Influencing skills
  • Good Communication and presentation skills
  • Positive thinking/attitude
  • Adaptability
  • Proactive
  • Team management and guidance to the team


  • Hands-on experience in ABB, Fanuc, KUKA robots and Vision guided robotics will be considered as added advantage.
  • Integrate robot with peripherals such as Welding machines, Grippers, ATC, Machine Vision, Material Handling tools and other equipment.
  • Safety protocols like Profisafe, DSC and Safety IO modules
  • Familiarity with basics of global Industrial Robot standards and specifications, ANSI-RIA, IEC,etc.
  • Communication protocols such as ProfiNet, Ethernet IP, CC-Link, Device Net and ProfiBus.
  • Electricals, Pneumatics, Hydraulic, PLC, Servo, Vision, Robot, SCADA and other control systems
  • Machine Testing and Commissioning in Automation Field
  • Knowledge about electrical diagrams, product manuals, machine manuals
  • Good Communication Skills.
  • Mechanical Design and Electrical Controls Design.
  • On time support to Customer during MQ1/MQ2 Process.
  • Team competency mapping
  • Guidance to the team

Process Contributions

Process Contribution

Process Outcome

Performance Measure

  1. Quality
  • Error free Offline Program Completion
  • Zero Open Points with MQ1 Completion
  • Zero Open points with MQ2 Completion
  • Cost effective turnkey solution that meets customer needs and standards in Controls Programming Testing & Commissioning Team
  • Support the  team members to meet customer requirements
  • Providing Error Free Machine during MQ1 & MQ2.
  • Ensure customer satisfaction

Good fame from the customer


  1. Delivery
  • All the projects activity to be completed as per the project milestone time line
  • Faster response and providing quicker solution during MQ1 & MQ2 and thereby ensuring the timeline.
  • Willing to work with shifts to achieve the set target
  • Support for Internal Electrical & Mechanical Assembly & Testing team


  •    On time delivery
  •    Customer delight
  • On time of MQ1 & MQ2.